Steel Fabrication

AHMED AL HAMED STEEL FABRICATION believe that the need for providing engineering services, a company manned by professionals

AHMED AL HAMED STEEL FABRICATION believe that the need for providing engineering services, a company manned by professionals shall   be established   for the purpose of providing diversified services which highlights mainly on engineering   services,   particularly   on   steel structures. This company will cater the needs for the design, detailing and fabrication of almost all imaginable structural steel structures.

The company was established to supply state-of-the-art fabricated structural steel structures in the industry. AHMED AL HAMED STEEL FABRICATION is equipped with the latest design and detailing software to ensure the accuracy of its engineering personnel’s output in addition to the expertise of its current employees. Our plant has all the available machines and equipment, which is of great help in fabricating steel structures in the soonest possible time. In addition to our engineering and machines capability, the company is also maintaining a Quality Assurance Program to avoid production errors and to ensure the quality of its delivered products.

AHMED AL HAMED STEEL FABRICATION is able to design and fabricate different types of steel structures such as buildings, warehouses, pipe racks, pipe/cable bridges, platform, equipment support ,hand rails, ladders and others which can be used for commercial, industrial, petro-chemical and any other purposes. We can also do different types of miscellaneous steel to compliment our   main   structures   such   as   ladders,   staircases, caged ladders, handrail and others. To complete the whole structure, we can also supply different types of flooring system such as grating, decking, chequered plates and other types as long as it is made of steel. Our company is very flexible in providing the needs of our different clients. We can do the design up to the fabrication and supply of steel structures and in cases where our clients already have their design, we can still help by just providing them our fabrication and supply of their steel structures.

AHMED AL HAMED STEEL FABRICATION is a significant strategic business unit and one of the leading Steel fabricators of PROCESS EQUIPMENT & HEAVY STEEL STRUCTURE for the hydrocarbon processing industries (oil, gas & petrochemicals), Fertilizers, Process Chemical and primary utilities (Power generation & water desalination)

I-STRUCTURAL STEEL Facility

With a capacity of over 12,000 tons per Year,

  • Steel Structure
  • Pipe racks
  • Equipment Structures
  • Derrick(Flare)Structures
  • Platforms

II-PROCESS EQUIPMENT DIVISION

  • Pressure Vessels.
  • Heat Exchangers.
  • Air Fin Coolers.
  • Tanks CS & SS.
  • Pipe Spools.
  • Chemical Dozing Skids, Metering Skids & Surge Relief Value Skids.
  • Ducts & Stacks

III-SITE FABRICATION DIVISION

  • Storage tanks CS & SS
  • Repair and maintenance of heat exchangers & Air fin coolers
  • Tank repair and modification

 

SCOPE OF OPERATION OF AHMED AL HAMED STEEL FABRICATION

AHMED AL HAMED STEEL FABRICATION Manufacturing facility has a total land area of 2500 square meters; 1,500 square meters of which are utilized for production. It has been divided into areas based on product lines. The plant has an annual capacity of 12,000 Metric Tons.

  1. Fabrication area consists of equipment’s for manufacturing Hot- rolled sections into structures such as frames, girders, strut beams   etc.
  2. Secondary area consists of equipment for manufacturing of connection plates, clips, etc.
  3. Abrasive blast cleaning and painting area for preparation and application of required protective coating.
  4. Maintenance area consists of general purpose machine tools for manufacturing of in-house requirements of dies, punches, discs, etc.
  5. Warehouse is utilized for storage of accessories, hardware, fasteners   etc.

FABRICATION AREA

For manufacturing of Hot-rolled sections into structures such as Frames,     Girders, Beams and Miscellaneous Structural items. This area has overhead cranes, drilling machines, gas cutting equipment’s, shearing machines and working tables/jigs.

CUTTING / DRILLING

AUTOMATIC BEAM LINE :  

Band Saw Cutting                                                                            

  1. Degree of cut Any skew cut at any angle
  2. Width 50mm to 1500mm
  3. Flange Height 50mm to 500mm
  4. Length 12000mm
  5. Thickness Up to 50mm

 

AUTOMATIC BEAM LINE

Drilling                                                           

  1. Height       50mm to 500mm
  2. Thickness       8mm to 60mm
  3. Hole Size           Up to 60mm

Portable Gas Cutting Machine For precision straight and round cutting of steel plates.

Portable Profile Cutting Machine precision cutting of complex shapes required by customer’s specs.

CUTTING / DRILLING

SHEARING MACHINE FOR PLATES     SHEARING CAPACITY

  1. Thickness 5mm to 16mm
  2. Length             3000mm
  3. Width             Various

DRILLING MACHINE       DRILL CAPACITY                                                                                    

  1. Thickness   8mm to 60mm
  2. Height   50mm to 500mm
  3. Hole Size   Up to 60mm

PUNCH PRESS MACHINE PUNCHING CAPACITY

  1. Thickness 5mm to 40mm
  2. Width Various
  3. Hole Size 10mm to 40mm

 

BLASTING / PAINTING

AUTOMATIC BLASTING MACHINE

For proper surface preparation to comply with the required degree of cleaning and surface profile that will prevent premature failure of the coating system and for good coating adhesion.

Abrasive used: Steel Shot (S330~S230)

Painting area for the application of the required protective coating.                                                                                                                                                                          Painting System : For Industrial and Chemical Exposure of Structural Steel

Primer : Inorganic Zinc Coating

Tie Coat : Polyamide-Cured Epoxy

Top Coat : Polyamide Epoxy used : Airless Spray.

WELDING

AHMED AL HAMED STEEL FABRICATION Welding works using FCAW and SMAW processes are based on the structural Welding Code of the American Welding Society and the Specification of the American Institute of Steel Construction.

All welders employed by AHMED AL HAMED STEEL FABRICATION were qualified by Independent Testing Agency – Al Hoty Stanger Ltd. Co. by performing the prescribed test as per AWS D1.1.

In addition, daily workmanship of all welders are being monitored and evaluated every 6 days consecutive working period as required by the AHMED AL HAMED STEEL FABRICATION Quality Control Manual.

 

Welding Process : FCAW

Electrode Specification : AWS A5.20

Electrode Classification : E71T-1

Welding Process : SMAW    

Electrode Specification : AWS A5.1

Electrode Classification : E7018

ENGINEERING

Our Engineering capability is supported our own team. Which is fully equipped with the latest Design and Detailing Software such as TEKLA STRUCTURES 11.0 – for 3D Detailing and GT STRUDLL Software for Design and AUTOCAD SOFTWARE – for 2D Details. .

CODES / STANDARDS USED FOR DESIGN AND FABRICATION

AISC – American Institute of Steel Construction

MBMA – Metal Building Manufacturers Association

AISI – American Iron and Steel Institute

AWS – American Welding Society (D1.1)

UBC – Uniform Building Code   Aramco Standards   Royal Commission Standards, etc.

 

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